DIJIE

A single piece separator is an automated equipment that uses a visual camera to control the operation and acceleration sequence of each group of belt carts on the separation bed, thereby achieving single piece separation of disordered packages that overlap horizontally in multiple directions. After separation, the packages can be arranged in an orderly manner along the conveying direction at a set distance, and transported continuously. Single piece separators usually need to be used in conjunction with centering equipment instruments. This device, in conjunction with automated sorting equipment, can achieve fully automatic and efficient transportation and sorting of disorderly overlapping packages.

Description

Principal:Visual recognition + servo drive + intelligent algorithm.

Dijie's singulator makes No MESSY parcels.

Module design,easy assemble and disassemble.Less separation section with lower cost and higher applica-tion.
 

Image part: Multi-group TOF cameras and RGB cameras are combined to monitor the packages on the separator in real time. By calculating the height information and graphic information, the parcels on the separator are accurately distinguished and positioned. The deep learn-ing algorithm is applied to find the optimal solution of the package separation strategy,and the drive layer of the separator is informed to act according to the optimal strategy.
Driving layer: several groups of small belts are combined in matrix form, and a single small belt is driven by servo drive motor. Each motor driver communicates with the main control PLC through Canopen bus at a high speed,and the PLC executes the action instructions issued by the upper computer to ensure the stability and reliability of the separation system. Adopting visual technology to identify parcels and then control small size conveyor belts to make sure each parcel ordered with some distances.

Technical Parameter

Working Flow

The disordered parcels are first conveyed to the accumulation section through the conveying line, passing through or waiting for thevisual separator.

After the camera on the visual separation machine recognizes the parcel position information, it drives a single belt or multiple beltsto move through an algorithm, so as to achieve the purpose of separating the parcel in back-and-forth order.

After the parcels are separated from front to back, the parcels are further arranged in center by centering machine.

The parcels enters the control section, so that the parcels can be transmitted in an orderly manner according to the specified rhythm.

Regular and orderly parcels enter into the code scaning equipment and to the automatic sorting line after reading the infomation.

The automatic sorting line sorts the parcels to differenttruck dock according to the information and the workers load the parcelsinto the truck.

Working Flow
Parcels were placed on the Telescopic belt conveyor without order and stacked .

Parcels reach to the visual separator ,after camera reading parcels position information and with the algorithm wi drive single ormulti belts working to achieve the front and end parcel separating.

After parcels were separated front and end, they will be ordered in good manner by centering machine.

Parcels enter into the accumulation section, so that the packages can be transmited in an orderly manner according to the specified rhythm
Regular and orderly parcels enterinto the barcode scanning equipment and enter into the automatic sorting line after reading the information.

Application :

Cross Belt Sorting with Automatic Induction

The singulator system is integrated into the fully automated CBS induction system. It organizes multiple types of unsorted parcels intoa single-file stream with designated spacing, ensuring efficient sort-ing in coordination with the automated induction process.